VisualFactory according to RAVO:
“Before we used VisualFactory, we used to produce based on a road map, now we do that with an integrated navigation system”
RAVO already made the choice in 2015 to start using VisualFactory manufacturing software. RAVO, manufacturer of street sweepers, chose VisualFactory to secure the complex assembly. VisualFactory is linked to the ERP system at RAVO, which means that they are able to offer order-specific work instructions to a technician.
Changing working method
In the past, in production, folders with paper documents were used for the work instructions, so it took a lot of time to make changes to work instructions and to keep the instructions up to date. A lot of knowledge was secured by the mechanics and the training time for a new employee was a long and intensive process. The quality of the end product was therefore difficult to guarantee.
Culture change through company-wide implementation
A conscious decision was made to implement VisualFactory per department. After the pilot in the engine department, the system was further rolled out across the entire production.
Making the instructions is an intensive job. Over time, it was therefore decided to work with 3 instruction levels. This made progress across the organization and the software could be rolled out more quickly throughout production. This also made it easier to initiate the necessary culture change company-wide.
Controlling production quality
Now that experience has been gained with VisualFactory for some time, it can be said that RAVO has taken a major step in controlling production quality. RAVO now has a powerful production-supporting instrument at its disposal, which gives it the opportunity to continuously monitor production quality and efficiency and make adjustments where necessary. Nelly Raap-Appel, Manager Operations Control at RAVO, summarizes the VisualFactory project aptly:
“Before we started using Visual Factory, we used to produce on the basis of a road map, now we do that with an integrated navigation system”
SAG Alutech Nederland BV is a specialist in the development and production of fuel tanks, hydraulic tanks and storage cabinets made of aluminum, steel and stainless steel for the commercial vehicle industry. It is a development partner for all major truck and bus manufacturers.
Their request to develop an assembly line to deliver different types of fuel tanks completely assembled and just-in-time with 100% quality control, has been worked out by us as follows:
Total Productivity (TP) and TNO have maintained a pleasant working relationship for more than fifteen years, including in the Flexible Manufacturing Field Lab on the Brainport Industries Campus in Eindhoven (BIC). Here, supply and demand in the field of digital innovation and robotization are linked. The BIC is an inspiring practical environment where production companies, educational and knowledge institutions and suppliers can use each other's knowledge, possibilities and network. TP participates in the Flexible Manufacturing Field Lab with a work cell equipped with VisualFactory (VF).
Reshoring is the recall of business activities that you had previously carried out in low-wage countries. By bringing business activities back to the Netherlands, you save costs as a company and you have more control over quality. Development company NHN and Total Productivity help companies to explore the possibilities of reshoring.
This new collaboration between Total Productivity and Confed Group results in a completely new concept. By joining forces, we can now market a total concept that is fully tailored to the wishes of our customers
As part of the Smart Manufacturing Industrial Application South Holland program of TNO, Alex Valkering and Hans Totté were able to contribute ideas at RoboHouse during a pilot for a new workshop. Namely the development of a canvas model with which the optimal cooperation and interaction between humans and robots can be determined.
In order to achieve our ambitious growth objectives in the medium term, we are looking for a proactive Business Development Account Manager who has an affinity with and knowledge of technology and process optimization (Technical Business Administration, LEAN and/or QRM).
Due to continuous growth, we are looking for a lead engineer. In this position you are responsible for conceiving, designing and engineering an optimal and balanced design that meets all functional, technical, cost price and design requirements.
Due to continuous growth, we are looking for a project manager. In this position you are responsible for realizing technical projects from design to commissioning at the customer.
Due to continuous growth, we are looking for a service engineer / maintenance technician. In this position you are responsible for preventive and corrective maintenance of production systems developed by us at home and abroad.
Due to continuous growth, we are looking for a project technician. In this position you are responsible for assembling, installing, testing and commissioning of production systems developed by us.
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