Production automation makes an important contribution to improving productivity
The goals to be achieved, available budgets and forecasts determine which form of production automation should actually be used to achieve the optimal result.
Automation as a solution to your production problem
Production automation can be used if you strive to increase output, reduce costs (efficiency), improve volume flexibility, mix production, quality improvement in the workplace, but also for ergonomic reasons.
The optimal combination with the right result
We can provide you with various solutions to achieve your desired production target. Examples include: assembly and production lines, workplace layouts, handling systems and robotics. Both turn-key and under direction and at every level of automation. Of course, software can also be the solution in situations to achieve the right result. You can think of digital (real-time) work instructions, OEE performance measurement and reporting software.
Below you will find an overview of the automation solutions we offer.
Production automation and mechanization for the manufacturing industry
From highly automated assembly lines to manual systems
In your assembly process we guarantee an optimal “mix”, in which requirements such as batch size, changeover flexibility and volume flexibility are optimized.
Why use a robot or cobot?
A simple and one-sided task can often be done more cheaply and reliably by robots than by humans. In addition, they can go to places that are difficult for people to reach and perform tasks there.
Ook als een taak te vies, gevaarlijk of fysiek onmogelijk is voor een mens, wordt de robot ingezet. Daarnaast kunnen complexe taken vaak nauwkeuriger worden uitgevoerd door robots, met een beter resultaat als gevolg.
The developments in the field of robotics are going very fast and robots are being used in more and more areas.These developments bring robotization within the reach of SMEs.
Flow integrated product-specific test automation
Each test system is specific. But what binds all these systems is the fact that testing at its core adds little value to the end product. This means that the systems must be efficient and effective, without negatively affecting the output of the production system. In the design of the test application, (future) product changes and the desired flexibility are taken into account. Depending on the customer's process, we know random QA applications, 100% QC machines and hybrids where a production step is combined with a test step. The test equipment is often integrated into the production flow.
TP Concept Study
Analysis of the production problem before making investment proposals
In more complex or new processes, it is desirable to analyze the problem before making investment proposals for production automation. In this phase it is important to use experience and the right expertise. We like to think along with you.
VisualFactory: quality, productivity & efficiency
VisualFactory is web browser based work instruction software capable of drastically reducing costs, improving the productivity and efficiency of your workforce and delivering First Time Right quality.VisualFactory is an extensive Lean application and offers real-time, dynamic electronic work instructions.
Products are assembled flawlessly immediately after the pilot run. Also suitable for Low-volume High-variety and Configure-To-Order (CTO) environments.
SAG Alutech Nederland BV is a specialist in the development and production of fuel tanks, hydraulic tanks and storage cabinets made of aluminum, steel and stainless steel for the commercial vehicle industry. It is a development partner for all major truck and bus manufacturers.
Their request to develop an assembly line to deliver different types of fuel tanks completely assembled and just-in-time with 100% quality control, has been worked out by us as follows:
Total Productivity (TP) and TNO have maintained a pleasant working relationship for more than fifteen years, including in the Flexible Manufacturing Field Lab on the Brainport Industries Campus in Eindhoven (BIC). Here, supply and demand in the field of digital innovation and robotization are linked. The BIC is an inspiring practical environment where production companies, educational and knowledge institutions and suppliers can use each other's knowledge, possibilities and network. TP participates in the Flexible Manufacturing Field Lab with a work cell equipped with VisualFactory (VF).
Reshoring is the recall of business activities that you had previously carried out in low-wage countries. By bringing business activities back to the Netherlands, you save costs as a company and you have more control over quality. Development company NHN and Total Productivity help companies to explore the possibilities of reshoring.
This new collaboration between Total Productivity and Confed Group results in a completely new concept. By joining forces, we can now market a total concept that is fully tailored to the wishes of our customers
As part of the Smart Manufacturing Industrial Application South Holland program of TNO, Alex Valkering and Hans Totté were able to contribute ideas at RoboHouse during a pilot for a new workshop. Namely the development of a canvas model with which the optimal cooperation and interaction between humans and robots can be determined.
In order to achieve our ambitious growth objectives in the medium term, we are looking for a proactive Business Development Account Manager who has an affinity with and knowledge of technology and process optimization (Technical Business Administration, LEAN and/or QRM).
Due to continuous growth, we are looking for a lead engineer. In this position you are responsible for conceiving, designing and engineering an optimal and balanced design that meets all functional, technical, cost price and design requirements.
Due to continuous growth, we are looking for a project manager. In this position you are responsible for realizing technical projects from design to commissioning at the customer.
Due to continuous growth, we are looking for a service engineer / maintenance technician. In this position you are responsible for preventive and corrective maintenance of production systems developed by us at home and abroad.
Due to continuous growth, we are looking for a project technician. In this position you are responsible for assembling, installing, testing and commissioning of production systems developed by us.
© 2021 Total Productivity BV