Innovative flexible production solutions through knowledge & collaboration

In simplicity, efficiency or flexibility, but also by simply going one step further than the customer expects.
Wij combineren in onze productie-oplossingen moderne technieken. Om dat te kunnen, moeten onze multidisciplinaire engineers overwicht op de materie hebben. Dit bereik je onder meer door structureel aan te sluiten bij onderzoeks- en innovatieprojecten. Ook het consequent stimuleren van een innovatieve mindset bij onze medewerkers is hierin een randvoorwaarde. En wanneer onze interne expertise aanvulling nodig heeft, schakelen wij  natuurlijk  ons netwerk van externe specialisten in.

Innovations

Unique “hanging” assembly system

The product to be assembled is presented to the operator hanging and the transport to the next assembly position is also carried out hanging. This means that almost the entire assembly floor remains available for material supply and tools.

Fully automated flushing unit gives full control over the flushing process. Subsequent process steps are fully automated. In addition, the digitized pneumatics also offers advantages for the end user.

Completely automated flushing unit

Fieldlab flexible manufacturing

Flexible production automation

This field lab aims to make production processes more flexible and to automate with the use of, among others industriële robots zonder programmeertijd. The short changeover times make it easier to produce small series.

Together with Brainport Industries en partners werken wij in deze praktijkomgeving aan de verbetering van productieflexibiliteit.

Work instructions and Pick-to-Light can be projected directly onto the workplace and the stock bins. The projection is also interactive, actions are registered. This project has taken place in close collaboration with TNO.

Projection work instruction

Teach in assembly instructions

TNO, in collaboration with the Free University of Amsterdam and Total Productivity published the research results of a study into the effects of age and type of instruction on the speed and accuracy of work. The results, obtained from this study, will of course be applied in our new implementation processes of pick-to-light and digital work instructions in assembly.

The goal of ManuVAR is to develop an innovative platform that provides flexible support for manual work throughout the entire life cycle of a product.

Virtual Reality (VR) and Augmented Reality (AR) play a central role in achieving these goals.

ManuVAR

News

TP at Kunststoffenbeurs 2021

At the Kunststoffenbeurs you will find a complete overview of new machines for processing and processing plastics. You will also find smart solutions in cost savings, optimization of production processes, product development and smart industry.

Is one-piece flow the holy grail in the manufacturing industry?

One-piece flow is regularly applied in the assembly solutions of Total Productivity. But what is one-piece flow and is it always the best solution? Alex Valkering, Sales & Marketing Manager at TP (Lean Black Belt certified), explains it to you.

New addition: Dennis Broers-Project Engineer

Total Productivity is always looking for talents who can complement the existing team. Fortunately, we can rely on that team's network, because the most valuable suggestions often come from this channel. We are therefore very happy with Dennis' arrival.

Use Case – Flexible Clips Mounting Unit

With its solution-oriented and proactive approach, POLYTEC contacted Total Productivity (TP) with the request to find a solution for assembling clips and nuts on the bottom plate. These clips and nuts are necessary when mounting the panel under the car. In addition, sound absorbing material should be fitted to this panel to reduce the noise level of the car.

Use Case - One-piece-flow assembly line with robot vision cell

SAG Alutech Nederland BV is a specialist in the development and production of fuel tanks, hydraulic tanks and storage cabinets made of aluminum, steel and stainless steel for the commercial vehicle industry. It is a development partner for all major truck and bus manufacturers.

Their request to develop an assembly line to deliver different types of fuel tanks completely assembled and just-in-time with 100% quality control, has been worked out by us as follows:

Meld je GRATIS aan bij de kunststoffenbeurs

Jobs

New addition: Dennis Broers-Project Engineer

Total Productivity is always looking for talents who can complement the existing team. Fortunately, we can rely on that team's network, because the most valuable suggestions often come from this channel. We are therefore very happy with Dennis' arrival.

Vacancy Business Development Account Manager

In order to achieve our ambitious growth objectives in the medium term, we are looking for a proactive Business Development Account Manager who has an affinity with and knowledge of technology and process optimization (Technical Business Administration, LEAN and/or QRM).

Vacancy lead engineer

Due to continuous growth, we are looking for a lead engineer. In this position you are responsible for conceiving, designing and engineering an optimal and balanced design that meets all functional, technical, cost price and design requirements.

Vacancy project manager

Due to continuous growth, we are looking for a project manager. In this position you are responsible for realizing technical projects from design to commissioning at the customer.

Vacancy service engineer / maintenance technician

Due to continuous growth, we are looking for a service engineer / maintenance technician. In this position you are responsible for preventive and corrective maintenance of production systems developed by us at home and abroad.

Contact

Total Productivity BV

Kosterij 4
1721 PN BROEK OP LANGEDIJK
+31 (0) 226-335013
info@totalproductivity.nl
Chamber of Commerce number:37147324

© 2021 Total Productivity BV